What Are Jefferson Clocks Made Of?

By Roger Russell

Copyright 1996-2005 by Roger Russell
All rights reserved
No portion of this site may be reproduced in whole or in part
without written permission of the author.

The main pieces of many of the Jefferson clocks are made of cast metal. Because of the color and weight, the material could be thought of as brass. Brass is known to be non-magnetic and a magnet placed on the base of a Golden Hour clock is not attracted. However, it seems to be attracted to the cast outer ring assembly.

The truth is that the retainer ring at the rear and the gear ring inside are made of steel. Once they are removed, the magnet is no longer attracted to the outer ring. There's more to the story, however, and there are other metals besides brass that are non- magnetic.

The Golden Hour and some other models are 24 karat gold plated. Here's an ad from the December 8, 1956 issue of the New Yorker magazine. This and many other ads over the years advertise 24 karat gold plating. This is why the clock is called "Golden Hour." Several other Jefferson clocks are also gold plated. See my Gold Reference Page for more information about gold and karat ratings.

 

 

The main parts are not made of brass. The base and frame are made of a less expensive alloy casting. A cross section of this Golden Hour base shows the material to be silver colored.

I sent a sample of the base from a 1961 Golden Hour to a highly qualified testing laboratory: Bodycote Taussig, Inc., 7530 Frontage Road, Skokie, IL 60077. They identified the metal as a common zinc alloy 3 per ASTM B86-97.

INTERZINC refers to this as a traditional zinc alloy known as Zamak #3. It was originally developed in the 1930's and aluminum is the major alloying element at a nominal 4 percent. There's a small amount of magnesium and copper. Adding aluminum to zinc increases castability and results in finer grainsize castings and improved mechanical properties. Magnesium is added to improve strength and hardness and to protect castings from intergranular corrosion. Copper further strengthens and improves wear resistance of castings but at the expense of stability (dimensional and property), especially when copper content exceeds 1 percent.

Zinc Alloy Chemistry Zamak #3

Golden Hour Sample

aluminum
copper
magnesium
tin
zinc

3.5 to 4.5%
0.25% (max)
0.02 to 0.05%
0.005% (max)
remainder

4.05%
0.01%
0.033%
<0.001%
remainder

 

 

 

 

An interesting feature about the gold plating process is the need for first plating the zinc casting with nickel. This provides better adhesion for the gold plating. In addition, a bright nickel plate will give a high level of luster to the gold plated finish. If the gold finish is removed from the Golden Hour base and ring, the nickel finish will be exposed.

Of course, the problem occurs when owners think the clock is brass and go about trying to polish the clock with brass cleaner or even coarser material to bring the shine of the "brass" out. The thin gold plating is then inadvertently worn through and the finish is ruined. The only solution is to then have the base and ring replated.

The hand assembly is made of brass. The gold plated retaining ring, gear ring, three small leaf springs and, of course, the motor are made of steel.

A similar test made on a Haddon Golden Vision clock yielded similar information. The casting is also a zinc alloy, Zamak #3.

Two Different Base Castings Have Been Found

In a Golden Hour dated 2-20-52, the base was cast with part number 039-0143 as shown at the left. The backwards &-like symbol inside the diamond shape <&> may have been the symbol for the company that made the casting.

At the bottom of the base there is a ridge on the inside and several round bosses, one of which can be seen at the corner at the right. Similar castings have been found on earlier clocks and up as far as 1953.

The year 1953 appears to be a transition year where both <&> and M bases were used. The ridge did not appear on some M or <&> type bases and the boss height was greatly reduced. After 1953 or possibly a little later, no ridge or bosses have been found and only M type bases were apparently used.

In a Golden Hour dated 2-17-61, the base was cast with part number 039-143 as shown at the left. The Fancy M letter may indicate the casting was made by a different company.

This casting does not have the inner ridge or the bosses. The overall base casting appears to use less material than the earlier version and may have been a more economical requirement, considering the number of clocks that were being made.

The base casting part number and symbol can be found under the motor.

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More text and pictures about Jefferson will be added as my research continues. Any comments, corrections, or additions are welcome.

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rogerr4@earthlink.net

 

Created by Roger Russell
All contents are copyright 1998-2005
by Roger Russell. All rights reserved